Plot No. X-298 (K-10/2) MIDC Waluj, Chh. Sambhajinagar
PLANT_OPERATIONS // WALUJ INDUSTRIAL CLUSTER

Advanced Tooling Infrastructure & State-of-the-Art Machinery

Spread across Plot No. X-298 (K-10/2) in MIDC Waluj, our manufacturing facility houses high-precision CNC tool grinders, vacuum thermal treatment furnaces, specialized gear hobbing centers, and computerized P-26 metrology checking stations.

FACILITY_LOCATION
MIDC WALUJ, CHH. SAMBHAJINAGAR
PIN: 431136 • MAHARASHTRA, INDIA
Multi-Axis CNC Gear Cutting Setup
MACHINERY_BAY_01 // MULTI_AXIS_LINE
AXIS_TOLERANCE // ±0.002 MM CNC OPERATIONAL
ZONE 01 // FORM GENERATION & CNC RELIEF

Multi-Axis Tool Grinding & Precision Profile Relieving

Our CNC machining centers are configured specifically for precision form-relieved grinding of straight and spiral fluted tools. Multi-axis continuous synchronization enables flawless cutting edges for single-thread and multi-thread configurations up to module 25.

Module Range 0.5 — 25 MOD
Standard DIN Class AA/A
Flute Type Straight / Spiral
ZONE 02 // METALLURGICAL CELL

European High-Alloy Stock & Vacuum Atmosphere Hardening

Metallurgical purity is non-negotiable for high-load gear cutting. We stock superior tool steels imported from Europe (HSS-Co and powder metallurgy ASP grades). Our vacuum heat treatment furnaces completely prevent atmospheric decarburization, ensuring consistent core-to-surface hardness.

Hardness Target 64 — 67 HRC
Decarb Rate 0% (Vacuum)
Tempering Triple Cycles
Vacuum Heat Treatment Thermal Furnace
THERMAL_CELL_02 // VACUUM_QUENCH
EUROPEAN ASP & COBALT STOCK CERTIFIED SPEC
P-26 Gear Testing Station Metrology Rig
METROLOGY_LAB_03 // P-26_RIG
SENSITIVITY // ±0.002 MM GRAPH VERIFIED
ZONE 03 // QUALITY METROLOGY STATION

Computerized P-26 Gear Checking & Testing Machine

The cornerstone of our quality assurance. The P-26 checking machine performs automatic tooth-by-tooth scanning for cumulative pitch error, total radial wobble, and flank profile deviations. Every tool leaves the factory with traceable inspection charts.

Graph Testing Lead & Involute
Tolerance Band ± 0.002 mm
Flank Defect Zero Tolerance
ZONE 04 // LIFECYCLE RECONDITIONING

Hob Sharpening, Arbor Re-Alignment & Reconditioning

Our dedicated servicing bay restores worn-out gear hobs, shaper cutters, and profile mills to original factory geometries. Precision face sharpening and arbor truing extend usable tooling life by multiple cycles, drastically lowering cost-per-component.

Rake Surface Mirror Polish
Tool Life Boost Up to 3X
Arbor Runout Zero Wobble
Tool Regrinding and Hob Resharpening Cell
SERVICE_CELL_04 // RESHARPENING
FULL LIFECYCLE SERVICING PLANT READY
Facility Audit Welcome

Schedule a Technical Visit or Quality Audit at Our Waluj Works

Industrial clients and transmission production engineers are invited to inspect our machine setup, vacuum heat treatment process, and P-26 checking station first-hand.